Post-Consumer Plastic LDPE Agriculture Greenhouse Film LLDPE Packaging Film Washing Squeezing Drying Recycling Pelletizing Line with Film Squeezer

Post-Consumer Plastic LDPE Agriculture Greenhouse Film LLDPE Packaging Film Washing Squeezing Drying Recycling Pelletizing Line with Film Squeezer

Submit-client CZPT LDPE CZPT Greenhouse Film/LLDPE Packaging Movie Washing Squeezing Drying Recycling Pelletizing Line with Film Squeezer

Project Introduction:
RETECH CZPT RT Series Put up-buyer PP PE film/bag washing line is mainly used to cleansing and washing the waste PE/LDPE/LLDPE agriculture comfortable films and PP woven/jumbo/ton baggage. It is usually consist of 3 parts of adhering to:
CZPT Film Shredding/crushing dimension reduction technique,
CZPT Movie Friction washing/floating washing system,
CZPT Movie Squeezing drying method.

Quanlity Assurance:
Soon after processing by our large performance movie washing models, the ultimate plastic substance will be quite cleanse and dry.
The last humidity will be strictly controlled in between three%-five%.

Application:

Substance LDPE,LLDPE agriculture film/packaging film
Shape  Film,Woven Bag 
Type  Baled,Unfastened,Scrap,Roll
Capacity  300kg/h,500kg/h,800kg/h,1000kg/h,1500kg/h,2000kg/h

Functioning Movement:
Crushing Device:
RT Series shredder/crusher machine will lower the waste baled or long belt form movie, the movie flakes following reducing will be in dimensions of forty-60mm. It is little and easy to clean for following adhering to washing models.
Based mostly on your material,we have different type of crusher/shredder machines for optional.

Washing Device:
By friction washer in front of floating sinking washing tank,it is to get rid of the primarily dust of sand,soil,and so forth which can optimum lessen the grime occur into floating tank.
The deep film washing tank with shifting rollers can totally clean the movie. The dust like soil or tiny metallic will slide down,light LDPE film will be float and ship to subsequent by film pusher.
Sometimes,the LDPE/LLDPE may have sticker with some paper/label,price tag tag. It needs a force washing separation system. It is known as paper/plastic separation getting rid of method.

Drying Unit:
Squeezing machine with heating will take away water/moisture extremely very easily. The last granules form film can be guarantee three%-5% dampness.
It can be set into our pelletizing machine right to make granules.

Basic Data of “RT” Series LDPE LLDPE film washing line:

Model  Electricity H2o Use Ability
RFW300 82kw/h 4-5 t/h 300kg/h
RFW500 155kw/h 8-ten t/h 500kg/h
RFW1000 230kw/h ten-twelve t/h 1000kg/h

Washing Units Requirements:
LDPE/LLDPE Movie Crusher/Grinder:

Name  CZPT Parameters
Motor Electricity 37kw,55kw,90kw,132kw
Rotor Dimension 560*800mm,620*1000mm,760*1400mm
Transferring Blades 10PCS,14PCS
Fastened Blades 4PCS
Substance of Blades D2,SKD-eleven
Display screen Hole 80mm,100mm,120mm
Capacity  300kg/h,500kg/h,1000kg/h
Function  To reduce the large plastic into modest flakes.

PE Movie Friction Washing Device:

Name  CZPT Parameters
Motor Electricity 5.5kw,11kw,15kw,22kw
Screw Diameter 380mm,420mm,500mm
Thickness Blades 5mm
Length  3200mm,3800mm,4500mm
Material  Stainless metal 304
Display screen Gap 3mm
Capacity  300kg/h,500kg/h,1000kg/h
Function  To take away the soil and sand/stone,doing work with paper separation system will strongly get rid of label paper.

Film Sinking-Floating Washing Separation Machine

Name  CZPT Parameters
Motor Power 2.2kw*3
Length  4500mm,6000mm,8000mm
Width  1320mm,1600mm,2000mm
Material  Stainless steel 304
Capacity  300kg/h,500kg/h,1000kg/h
Function  To separate filth and to thoroughly clean film,working with chain conveyor will saving water intake.

Film Squeezing&Centrifuge Drying Device

Name  CZPT Parameters
Motor Energy 90kw,110kw,132kw,160kw
Gearbox  315,330
Screw Diameter 300mm,320mm,350mm
Material  38CrMoA1A
Capacity  300kg/h,500kg/h,800kg/h
Function  To dry and compact the LDPE film

Features of LDPE/LLDPE movie Washing Line:
Most current structure of crusher, ensure highest to get 3000kg/h for LDPE film.
Higher successful label/paper removing method can entirely different paper tag and plastic film.
Several-Channels washing tank design and style,ideal washing result.
Squeezer application on drying, make certain humidity 3%.
High output,2000kg/h-3000kg/h

For largely of recyclers,they will go on to making granules and blowing the film as a recycling chain.
RETECH also offer plastic movie pelletizing granulation devices,just you need inform us what is the capability you want to get,then we will send a offer speedily:

PP PE movie bag compactor double phase pelletizing line:

 

Model  Screw Dia L/D Power  Capacity 
RCSJ85/a hundred 85mm 33:one 55kw 200-220kg/h
RCSJ100/a hundred and twenty 100mm 33:1 90kw 260-320kg/h
RCSJ130/a hundred and fifty 130mm 33:one 132kw 450-550kg/h
RCSJ160/180 160mm 30:1 185kw 650-750kg/h
RCSJ180/two hundred 180mm 28:1 250kw 800-1200kg/h

With compactor/vacuum degassing/filtration method,the granules is really loop very good seeking and robust.

No matter of what variety of plastics you approach and what output characteristics and manufacturing volumes you’re striving for, RETECH CZPT will build a recycling plant resolution that is CZPT specifically to your demands. With completely coordinated processing measures for shredding, separating and washing,we guarantee a smooth workflow that delivers a 100% clean and homogeneous output material.

We classify plastic recycling into pursuing groups as per the resources of plastic:

1.Put up-Buyer Movie / LDPE Movie + HDPE Movie

Submit-customer film is a kind of plastic squander, primarily packaging, which is the end result of intake by personal and business end customers. These types of squander movies are frequently with seriously contaminated and have to be pre-sorted ahead of being washed and regranulated.The sophisticated processes for cleaning to these films require highly successful washing programs that perform in many measures. The new recycling remedy system developed by RETECH has become recognized as a core ingredient of plastic recycling plants.
Key Merchandise: Substantial Speed Friction Washer

2.Post-Industrial Movie / LDPE + LLDPE Film

Publish-industrial movie refers in standard to clear plastic films with a high stretch content,which are recovered from supermarkets and other companies scope. These gentle plastic movies are typically contaminated with natural subject and paper labels, which have to be removed and separated in a complex procedure. Drying thin extend wrap poses a special obstacle and is handled effectively by a squeezing dryer from RETECH’sp squeezer Dryer.The objective is to make a granulate for subsequent extrusion that is as transparent as feasible and cost-free of contaminants, with the very same industry quality as new materials.
Crucial Solution: Squeezing Device Dryer

3.HDPE BOTTLES

HDPE bottles are pre-sorted and compacted and typically handled as baled content by baler. The purity of these pre-sorted squander fractions may differ significantly from one particular region or area to another. The washing method can be streamlined to accommodate the meant application of the reprocessed plastic. For illustration, by employing RETECH’s Very hot-Wash-Technique, the output material is of this kind of high good quality that it can substitute primary plastic – the prerequisite for a true circular economy.
Key Product: Very hot Clean Tank

four.PP Bins / PO Difficult CZPTS

These are plastics this sort of as mono fractions and combined plastics recovered from business squander or kerbside squander collection. The pre-shredders from RETECH’s RS sequence are sturdy machines that are resistant to international objects and obstructions and reliably decrease the feed material to the defined grain dimensions. The separation technology is of special importance to the washing process. Right here the plastic with a density of > 1 g/cm³ is separated from the PO fractions employing a variety of distinct methods. Along with its attempted-and-examined sink-float strategy, our RETECH WASHTECH also offers hydrocyclone separation technology.
Important Merchandise:Sorting Separation Device

5.PP Huge Baggage

One distinct recycling challenge is posed by PP large baggage, as they typically contain unidentified foreign make a difference. This sort of abrasive residual matter as sand, glass or ceramics can boost put on and tear on the reducing device. In order to assure uninterrupted functions with large throughput in spite of the added tension on the machine, we provide special put on & spare element deals. This way, you can react quickly if a part wants shifting and hold manufacturing downtime to a minimum.
PP large bag is entire of powerful power to minimize specifically on belt. Normally it requirements a strong electricity shredder, RETECH new technology on crusher can be replance the authentic shredder.It is adapt to PP woven/PP big bag.
Essential Product:Weighty Obligation Crusher

six.AGRICULTURAL Film ( LDPE / LLDPE )

LDPE Agricultural movie refers to a wide range of foils from the agricultural sector, for case in point mulching movies, agricultural extend films (bale wrap film), silage foil and sheeting as well as greenhouse movies. Notably the heavily contaminated, thin mulching films and agricultural extend films need extremely thorough washing and drying, which helps make the recycling of these components really tough and complex. Listed here is in which the technological know-how and expertise of RETECH WASHTECH really pays off. We have provided many consumers from all in excess of the world with devices for this software – tailored to sometimes extremely specialised customer demands.
Key Solution:Floating Washing Tank

Order flowing method of PP washing line:

CZPTer requirements →Scheme designed →confirmed by customers →order fixed →manufacturing →trial working in our factory →confirmed by customers →shipped →engineer CZPT overseas →whole existence right after income companies

Q&A about recycling machines:

one. What is the function of the PE PP film washing recycling equipment?
The PE PP film washing recycling equipment is utilised to recycle and method the PE agriculture film, PE luggage, searching luggage, beverage luggage, PP woven luggage, and some other soft content etc…
2. Exactly where does it acquire the squander content for the PE PP film washing recycling devices? 
The waste mater is gotten largely from agriculture film, town garbage and plant in bale deal or divided. They are with considerably dirties, this sort of as the earth, soil, sand, stone, glue, grass, oil, and some other dirties. 
But by our a lot of a long time experience to manufacture the washing line, we can promise to wash the materials clean adequate to take the washed material into the extruder to make granules. We have our particular design and style to ensure this stage. 
three. What are major elements of the PE PP film washing recycling devices?
The adhering to is a standard construction of the PE PP movie washing recycling equipment:
Belt conveyer— crusher with h2o— screw conveyer— floating washer— screw conveyer— substantial pace friction washer— high speed friction washer— screw conveyer— horizontal centrifugal dewatering equipment (or squeezer)— drying method one— transition hopper— drying program two— storage silo— working panel 
The up is a standard construction of the line, we can alter it to take away some parts or include some elements because of to the circumstance of the substance or customers’ requirements.
four. What capacity of the PE PP film washing recycling machinery?
300-1000kg/h for single washing line
5. What energy of the PE PP movie washing recycling devices?
150kw~480kw
6. How a lot water does it need of the PE PP film washing recycling machines?
three~8T per hour 
7. How huge area does it need for a PE PP film washing recycling machines?
a hundred~400 sq. meters, the total line could be put in by straight, “L” form or “U” shape. We could layout how to instal the equipment due to the place of your factory. 
8. What is the issue of the ultimate products from the PE PP movie washing recycling devices? 
The size of closing flakes will be 50~100mm, and ultimate moisture amount of film flakes will be decrease than five%. 
The PP PE flakes can be taken right to the granulating/pelletizing line to make granules/pellets.
9. What is content of the PE PP film washing recycling machines?
The parts contacted with water are produced of stainless metal SUS 304 or CZPT. 
ten. What certifications do you have for the PE PP movie washing recycling equipment?
We have CE and CZPT certification for the total PE PP film washing recycling devices. 

 
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Post-Consumer Plastic LDPE Agriculture Greenhouse Film LLDPE Packaging Film Washing Squeezing Drying Recycling Pelletizing Line with Film Squeezer

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